How Are Woven Labels Made?

How Are Woven Labels Made

Woven labels are a common feature on clothing, accessories, and various textile products. They serve not only as identification but also as a mark of quality and craftsmanship. Have you ever wondered how these intricate labels are made? In this article, we will explore the fascinating world of woven labels, diving into the techniques, materials, and processes used to create these essential branding and personalization elements.

Materials: High-Quality Threads

Thread Selection

The process of making woven labels begins with selecting high-quality threads. Manufacturers typically choose threads made of polyester, cotton, satin, or blended materials. These threads come in a wide range of colors to ensure the woven labels match the design and aesthetics of the product.

Weaving Process: Precision Craftsmanship

Design & Digitalization

The first step in the weaving process is creating a digital design. Skilled designers use specialized software to convert the desired woven label design into a digital format. This digital design serves as the blueprint for the weaving machine.

Warping & Setup

Once the design is finalized, the weaving machine is set up. The weaving machine is equipped with multiple spools of thread, each carrying the selected materials. During a process called warping, these threads are carefully arranged, with each thread’s position determined by the digital design.

Weaving

The weaving process involves intricate patterns and precise coordination. The weaving machine interlaces vertical (warp) and horizontal (weft) threads, forming the desired label design. This process is both an art and a science, requiring meticulous attention to detail.

Cutting & Folding: Shaping the Labels

Cutting the Woven Labels

Once woven, the labels emerge as continuous fabric strips featuring the required patterns. Precision cutting machines then trim these strips into individual labels. The edges are sealed to prevent fraying.

Folding for Application

Depending on the intended use, woven labels can be folded in different ways, such as straight cut, end fold, or center fold. After folding, they are ready to be sewn onto products, serving as the finishing touch.

Final Touch: Quality Inspection

Quality Control

Before reaching the market, woven labels undergo rigorous quality control. Skilled inspectors examine each label for any defects in patterns, edges, or folds. Only woven labels that meet the highest standards are branded and packed for shipment.

The Art Beyond the Label

The production of woven labels combines artistry with precision. It involves selecting high-quality threads, digital design, complex weaving, cutting, folding, and strict quality control. Woven labels not only provide essential information but also reflect a commitment to quality and attention to detail.

At LIJIE Garment Accessories Factory, we understand the art and craftsmanship behind woven labels. Our dedication to excellence shines through in every woven label we create. If you want to add quality and personalization to your products, trust LIJIE’s woven labels. We offer competitive prices—for bulk orders of 1,000,000 woven labels, the unit price can be as low as $0.02.