Introduction to Woven Label Production Process
Importance of Woven Labels in the Apparel, Textile, and Home Industries
Woven labels play a crucial role in the apparel, textile, and home industries. Using specialized weaving machines, yarns are interlaced with warp and weft threads to accurately present the desired patterns, designs, or logos. This craftsmanship gives woven labels a distinct aesthetic and premium quality, setting them apart from other types of labels.
Woven label manufacturing involves multiple stages, from material selection to design and production, each requiring professional expertise and meticulous craftsmanship. Below are the key steps of woven label production and recommended factories.
Label Material Selection
China LIJIE uses 100% recycled polyester fibers to produce satin woven labels, ensuring durability, softness, and wrinkle resistance. These labels maintain their clarity even with frequent use, which is essential for conveying important product information.
Additionally, our high-end brand logo labels, text symbol labels, and jacquard size labels are OEKO-TEX® Standard 100 certified, guaranteeing environmental friendliness and safety.
Custom Woven Labels: From Design to Weaving
2.1 Design and Weaving Machine Matching
Customers submit their design files (such as Adobe Illustrator vector graphics), which are then adjusted to match the weaving machine specifications and the appropriate yarns selected. The weaving machine precisely weaves the fabric, creating a large sheet containing multiple label designs.
2.2 Sewing the Woven Labels
Labels are first cut into strips, then folded and trimmed. We use heat-cutting technology to seal the edges and prevent fraying. Special folding techniques, such as Manhattan folding, are completed using advanced folding machines.
2.3 Ironing the Woven Labels
For labels requiring adhesion, a layer of thermoplastic glue or special coating is applied to the back. Once dried, labels are precisely cut using laser machines.
Strict Quality Control
Before shipment, all woven labels undergo manual quality inspection to ensure design accuracy, smooth surfaces, and precise cutting and folding. Defective labels are eliminated, guaranteeing that every delivered label meets high standards.
Cost Factors in Ordering Woven Labels
The price of woven labels is influenced by the following factors:
1. Material selection – Higher-quality materials enhance durability but increase costs.
2. Design complexity – Intricate patterns and multi-color designs require more resources and raise production costs.
3. Order quantity – Bulk orders help distribute fixed costs, lowering the unit price.
4. Quality standards and certifications – Labels that meet OEKO-TEX® and other environmental standards are costlier but more eco-friendly.
We recommend China LIJIE Factory, which offers wholesale custom label production at competitive prices, making it ideal for bulk orders.
High-Quality Packaging and Secure Transportation
Once production is complete, woven labels are carefully bundled and packaged to prevent damage during transportation. China LIJIE prioritizes eco-friendly packaging, reducing plastic usage by opting for recycled cardboard and paper envelopes, ensuring safe delivery.
Summary of Woven Label Production
The evolution of woven label production from hand-operated looms to high-speed automated weaving machines has significantly improved efficiency, reduced costs, and enhanced precision and durability.
Despite the rapid advancement of printed labels, high-quality woven labels remain the industry standard, particularly for premium brands and designer apparel. Brands seek woven labels not only for functionality but also to reinforce their brand identity.
China LIJIE offers personalized customization tools to help brands create distinctive woven labels. We remain committed to high-quality, environmentally sustainable production, ensuring a reliable source for all your woven label needs.
China LIJIE Factory – Wholesale Custom Woven Labels at the Best Prices!
