Manufacturing Process of Woven Labels
Manufacturing Process of Woven Labels
The production of woven labels mainly includes the following steps, each with its unique characteristics:
1. Woven Label Design Stage
- Pattern Design & Color Matching: Designs are created based on customer requirements.
2. Plate-Making Stage
- Plate-Making: The designed pattern is converted into a machine-readable program.
- Sampling: A sample is produced according to the program to confirm whether the colors and patterns meet the requirements.
3. Weaving Stage
- Material Selection: Suitable base materials and threads are chosen according to the intended use.
- Machine Setup: The prepared program is input into the weaving machine, and the necessary materials are prepared.
- Weaving: The machine weaves the threads into the base material to form the pattern.
4. Post-Processing Stage
- Ultrasonic Cutting: The woven labels are cut into required strips after being woven by the Müller weaving machine.
- Cutting & Folding: The cut labels are further trimmed to the required size and shape.
- Edge Sealing/Slicing: Labels are either sealed at the edges or sliced according to customer requirements.
Post-Processing Features:
- Durability: Treated woven labels are more wear-resistant.
- Aesthetic Appeal: Edge-sealing and other finishing processes enhance the overall appearance.
5. Quality Inspection
- The woven labels are inspected for appearance and functionality.
6. Packaging & Shipment
- The final products are packaged and shipped to customers.
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