What is a Woven Label? And how to make them?
What is a Woven Label?
A woven label is a fabric clothing label produced on a loom, utilizing various techniques such as damask, satin, or reverse weaving. These labels typically feature text, letters, and logo patterns and are commonly sewn onto garments, shoes, hats, and home textiles.
Types of Woven Labels
1. Damask Woven Labels
- Fine craftsmanship with two types: flat product label and segmented product label.
- Cost-effective and popular among manufacturers due to mass production capabilities.
2. Satin Woven Labels
- Soft and premium appearance resembling silk.
- Often chosen by clothing brands for their high-end appeal.
3. Reverse Woven Labels
- Similar to satin labels but with the satin on the reverse side.
- Provides a unique appearance with excellent workmanship.
How are Woven Labels Made?
Woven labels undergo a detailed production process, including design, weaving, cutting, folding, and post-processing. Here's a simplified breakdown:
1. Design: Create a design draft using software like CorelDraw or Adobe Illustrator.
2. Weaving: Prepare yarn according to the design and weave it on a loom.
3. Cutting and Folding: Cut the woven labels to the required size and fold them as needed.
4. Post-Processing: Perform additional steps such as pressing or ironing.
5. Quality Inspection: Ensure the labels meet quality standards before packaging.
Different Processes and Types
- Cutting Processes: Include hot cutting, laser cutting, and ultrasonic cutting.
- Back of Labels: Can be cotton-filled, adhesive-backed, overlock, thermal adhesive, double-sided adhesive, or plain woven.
- Material Options: Utilize ribbon, tape, cotton belt, or polyester tape, each with its advantages.
Classification by Application
1. Main Labels: For collars or trousers.
2. Folded Labels: Used for decorative purposes.
3. Wash Labels: Include washing instructions.
4. Size Labels: Indicate garment sizes.
5. Decorative Labels: Such as badges or sleeve labels.
Machinery and Production Details
- Woven Label Machines: Damask, salvage, and crochet machines each have unique features and limitations.
- Size and Color Restrictions: Vary depending on the type of machine used.
- Woven Label Density: Higher density indicates better quality.
Quality Considerations
- Color: Judged based on the Pantone color system.
- Production: Attention to detail in every step ensures high-quality labels.
- Industry Importance: Woven labels are crucial for branding and play a significant role in the apparel market.
In conclusion, woven labels are integral to the clothing industry, undergoing meticulous production processes to ensure quality and brand representation.
